Mechanical Systems

MECHANICAL SYSTEMS LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEMS LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEMS LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEMS LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm  0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175  95mm and child 95  140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEM'S LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEM'S LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEM'S LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEM'S LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEM'S LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEMS LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEMS LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEM'S LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

MECHANICAL SYSTEM'S LATEST TECHNOLOGY FULLY AUTOMATIC EAR LOOP WELDING SYSTEM FOR FACE MASK FOR MORE DETAILS CONTACT : Mechanical Systems 302, HSIDC, Industrial Growth Centre, Saha Ambala, Haryana (India)  EQUIPMENT OVERVIEW: Disposable three-layer mask is made of two layers of non-woven fabric and filter paper which is professionally used for medical treatment.Over 99% of the filter sprays are made by ultrasonic welding.The environmentally friendly plastic strip is used at the bridge of the nose. It does not contain any metal. It is equipped with vapour permeability and is comfortable. The filtering effect is up to 99%. TECHNICAL PARAMETER: Raw materials: 2 layers of non-woven fabric (weight about 25g), PP non-woven composite fiber; The middle layer is meltblown cloth; Nose bridge wire plastic strip PP 5.0mm * 0.55mrr; Earband is round with a diameter of 2.5-3mm; Finished mask specifications: adult 175 * 95mm and child 95 * 140mm (standard 1 optional) Production speed: about 100 pcs / min Equipment composition: mask machine body (1 unit), mask connection line (1 unit) and mask outer ear strap machine (2 units) form a one-to-two fully automatic disposable three-layer mask machine production line.

Parijat Thermal/Video HotSpot Detection SystemNGSH-0732

INTRODUCTIONMonitoring hotspots using a contactless thermal/IR, in conjunction with Video camera is a great method to catch problems early before they get serious. The usual method for performing spot checks on substation equipment involves handheld thermal imaging cameras. The substation equipment's remote monitoring system includes multiple cameras and sensors mounted on a pan and tilted in various positions for visual, thermal, corona discharge, and intrusion detection. Parijat Thermal/Video Hotspot Detection system (PTHD) automatically scans the designated areas, locates any joints or potential hot spots, measures temperature, and prepares a report of the results, highlighting any hot spots found. The software application's threshold configuration and other calculations are used to calculate the hotspot.PRODUCT OVERVIEWKeeping an eye on safety concerns in a substation, maritime, oil and gas environment, or refineries can be difficult, particularly when it comes to hotspot identification. PTHD Solutions from Parijat Controlware. Inc. solve these two crucial health, safety, and environmental (HSE) issues. PTHD hotspot detection in uncooled, real-time thermal and optical imaging offers benefits to the industry.Parijat Controlware, Inc. had developed a highly configurable PTHD system for locating hot spots, monitoring them, detecting fires, and keeping track of temperature (thermography) in substations and other places. Based on large temperature fluctuations, this device can automatically recognize potentially hazardous situations and take the necessary precautions. The threshold selected in the PTHD determines the hotspot.
Data is gathered from the site over time and reviewed by PTHD to find patterns and abnormalities with continuous monitoring. Instead of a single photograph in software, PTHD supports PTZ features for both thermal & video cameras. Thermal cameras can be connected directly with the industrial control platform, such as SCADA, PLC, DCS systems using over 200 PCI drivers. This results in• Good for electric ARC flash, Hotspots detection• Create and manage scanning paths.• Real-time monitoring of numerous assets• Identify hotspots and changes in thermal heating rates.• Data transmission and PTZ control of the camera• Data and image interpretation Email data and image reporting• Hot Spot Trending Analysis & report generation.The system monitors temperature differences in system components, which might trigger an alert and provide early warnings. As a result, automatic better maintenance planning and a lower danger of catastrophic failure is provided.The figure shows a combination of use of our RFID based near area Hotspot monitoring system also.
PCI TECHNOLOGY APPLICATION AREASMost firms require hot-spot thermal detection to maintain the operation protracted accuracy and safety. This is particularly important for sectors where hot spot temperature problems could occur. PCI Monitoring technology can be quite beneficial to a variety of industries like Energy, Metals etc as depicted in the image below.

Parijat RFID HotSpot Detection System (PRHD) NGSH-0706 

Space for accommodating the additional equipment in the modern-day compact substation panels is  very crucial, and Wireless Sensor based Detection Solution system is having a great advantage in  monitoring of Substation (Indoor) Equipment. Monitoring hotspots using passive battery-less UHF  RFID sensor Tags is a great method to catch problems before they become problematic. The  advantages of Radio Frequency Identification (RFID) sensor tags include battery-free operation and  cheap cost, making it ideal for long-term temperature monitoring in substations. They enable for the  prevention and prediction of electrical equipment overheating (critical temperature >120°C) owing  to overload, corrosion, loose connections, and challenging environmental conditions, as well as  predictive maintenance of electrical insulation, whose lifespan is impacted by temperature.   

PCI has developed a purpose-built tailored solution PRHD based on the inexpensiv hot-spot recognition from low distances is critical & desirable. PRHD can identify different range of  temperatures and associated potentially dangerous circumstances and help take necessary  precautions based on temperature variations. The hotspot is determined by the threshold set in  PRHD. Passive Wireless Temperature Sensors (Battery less) will be suitable for mounting direct on  live installation up-to 33 KV systems or higher.  

PRHD is designed to take the temperature readings regularly of all possible hot-spot sites (often  junctions between components in a switchyard/substation). If it surpasses the threshold, it is  classified as a hot spot, and a report/alarm is generated. 

Data is collected over time at a near distance from the location and analysed by PRHD to detect  patterns and irregularities with continuous monitoring. 
APPLICATIONS 

• Switchgears for medium-voltage electrical systems 

• Switching station / E-House 

• Cabins for transformation 

• Substations on wheels 

• Solar power systems 

• Wind turbines 

• Systems for electricity generation and distribution 

Features  

• First and for most important safety feature of the solution is it avoids the prospect of  damage to the equipment and humans in quite earlier stage by detecting the formation of  hotspots. 

• Identify transient thermal event which were not detectable with manual inspections and  hence prone to manual error.  

• Provides quantitative temperature readout and remote visual monitoring for plant  management 

• Reduced maintenance costs and enhanced personnel safety. 

• Sensor are battery less and wireless. 

• Accuracy of measurement system is ±5 degree C or better. 

• Sensor used are calibration free devices hence durable over Longer Life. 

• The size of sensors is suitable to be installed in switchgear without compromising any  clearances as per relevant IEC/IS standard. 

• Remotely monitor multiple, substations from a central location

 

• Improved reliability of electric power delivery by reducing the risk of breakdown such as  blackouts, brownouts and the service requirement shall be turned in to planned preventive  maintenance.  

• Some customers report an insurance premium discount because of the increased reliability

 

 

Parijat Bottling, Packaging Plant Automation System NGSH-0712

Introduction:
Bottling plants require precision, speed, and coordination across multiple production stages including filling, capping, labeling, packaging, and inspection. Parijat Controlware, Inc. (PCI) delivers a robust, AI-enhanced automation platform that synchronizes all these operations, ensuring high throughput, product consistency, and minimal downtime. PCI’s automation solution streamlines operations while integrating intelligent monitoring and control systems to adapt to changing production needs and maintain regulatory compliance.

Target Industries and Applications:• Beverage Production: Soft drinks, bottled water, juice, energy drinks.• Food Industry: Edible oils, sauces, dressings, dairy-based drinks.• Pharmaceuticals: Syrups, tonics, and liquid medication bottling.• Cosmetics & Personal Care: Shampoos, lotions, perfumes, and oils.• Industrial Liquids: Lubricants, cleaning solutions, and chemical bottling. Core Components• Sensors and Field Instruments: Precision sensing for flow, pressure, level, cap placement, and fill weight.• Control Hardware: High-speed PLCs and motion controllers for synchronized machine operations.• Advanced Control Software: Line monitoring, batch management, recipe management, alarming, rejection tracking, and real-time analytics.
• AI Module: Adaptive learning system for predictive maintenance, process optimization, and anomaly detection.

Control Capabilities:• Filling Line Automation: Ensures consistent volume and speed across bottle types.• Capping & Sealing: Intelligent torque and presence detection to guarantee closure integrity.• Labeling and Coding: Alignment and verification for compliance and traceability.• Vision Inspection: Quality checks for fill level, label placement, and cap position.• Conveyor and Packaging Control: Optimized synchronization and line balancing.
AI-Driven Features:
Predictive Maintenance: Reduces unplanned downtime by anticipating mechanical or electrical issues. Anomaly Detection: Alerts operators to unusual behavior such as fill variations or speed drops. Production Optimization: AI adjusts runtime parameters for throughput and energy efficiency. Digital Twin (DT) Integration: Provides simulation and diagnostics for training and predictive testing.
Options:• PLC: Specify make/models (e.g., Siemens, Allen-Bradley, Schnieder, Mitsubishi etc.).• Redundancy: Options for failover systems to ensure uptime.• AI & Digital Twin: Enhanced analytics and simulation capabilities.• Remote Access: Secure monitoring and control via web interfaces.• Mobile Apps: Real-time alerts and control on smartphones/tablets.• Recipe Management: Streamlined setup for product variations.• Laser Engraving/Printing: Custom branding or traceability markings.• Smart Watch/Glass Integration: Wearable alerts for operators.• Video Camera Analytics: Monitors conveyor health, quality, and fill quantity.• ERP Support: Integration with SAP, Oracle, or other systems.• Full Turnkey Solution: Complete bottling line with machines and automation.

Introduction

Thermal oxidizers, Volatile Organic Compound (VOC) abatement units, Vapor Combustor units (VCU) Regenerative Thermal Oxidizer (RTO)and Vapor Destruction Units (VDU) is a device used to oxidize hazardous air pollutants (HAPs) by burning them at high temperatures. The thermal oxidizer is a pollution control device with a combustion chamber in which the pollutants are burned with the aid of an oxidizing gas (usually air). The thermal oxidizer uses the heat generated from the oxidation reaction to recover some of the energy that would otherwise be lost. Parijat Controlware, Inc. (PCI) offers a complete automation solution for managing these systems, blending traditional controls with AI-enhanced technologies for maximum reliability, performance optimization, and regulatory compliance.

Working of Thermal Oxidizer

Thermal oxidiser works by burning fuel and air to create a high temperature flame. This flame is used to oxidise hazardous pollutants, converting them into less hazardous or non-hazardous compounds such as carbon dioxide and water. The combustion process also generates heat, which is then used to preheat the incoming pollutants prior to oxidation. This helps to increase the efficiency of the process, control harmful emissions & also may be used for co-generation.
Types of thermal oxidizers

System is congruent with all the four distinct types of oxidizers that are listed below.

1.      Regenerative Thermal Oxidizers (RTOs)

2.      Catalytic Oxidizers

3.      Direct Fired Thermal Oxidizers

4.      Recuperative Thermal Oxidizers
AI-Driven Features

·        Predictive Emission Control: Forecasts potential non-compliance events and adjusts system parameters proactively.

·        Anomaly Detection: Identifies burner performance deviations, vacuum system irregularities, or emissions spikes in real time.

·        Energy Optimization: Recommends burner settings, fan speeds, and vacuum profiles to minimize fuel and power consumption.

·        Digital Twin (DT) Integration: Simulates combustion and vacuum processes for predictive failure testing, training, and optimization.

Parijat Aluminum Extrusion SCADA

The goal for extrusion operations is to produce the highest quality product at the lowest possible cost. Securing this efficiently requires a change in paradigm from operators pushing buttons and manually collecting data – to presses running in complete automatic, performance and production data being collected and transferred to the business, ERP system, while the equipment operators function as technicians concentrating on improving quality and productivity. The MIS, ERP system may be an existing 3rd party system like SAP, Oracle Financials, M2M, InFor, MS Dynamics, Epics etc. or it may be the integrated business systems option of the Parijat system.A Typical aluminum extrusion system solution consists of various software silos or islands from different vendors software products with multiple copies of data, also requiring a lot of manual data entry activities that are prone to human errors.PCI solution combines all of these activities into a single software application with a single copy of data. This eliminates any data integrity complications & vulnerability to human data entry errors.
AutomationTo get to this level, the press system – beginning with the billet / log heating and cutting system; billet loading system; press cycle, auto Die change; lead out table / hot saw / puller; profile handling transfer / stretching system; Cold / finish saw infeed, cutting, queuing, and offloading systems must be balanced; quenching air / water; PLC’s capable of communicating between themselves, running in automatic closed loop control mode and the PLC’s making process adjustments based on equipment settings, positions and computer algorithms all with minimal operator intervention.Finish saw automation, unattended operation after the stretcher trim is cut off so the saw operator can assist in racking metal.Tracking & TraceabilityUse advanced video analytics, Blockchain & I-iot (Industrial Internet of Things), Industry 4.0 to track & trace the materials used from entry of logs/billets to the finished products at plant exits.Communications – data collectionUp till now data collection and analysis was quite arduous – many times data is not thoroughly collected or analyzed to determine what is preventing current system from running optimally – getting to root cause is the key. Even the oldest presses have the potential to run in full automatic or as a bare minimum semi-automatic. Parijat SCADA data collection system will provide with real time press performance and identify roadblocks to excellence. Parijat integrated single system will provide the cost savings models by modifying or correcting the issues which are keeping the press from being very profitable.Once the press system is functioning at full potential, optimum recipes (press parameters) can be generated beginning with the highest volume shapes. These recipes get automatically pushed directly into PLC’s, once again reducing operator keystrokes and potential for human error. Infinite quantity & extensive recipe management system helps with the process optimization also. Parijat PLC programs & the PC software harness the full power of both sides coupled with the domain knowledge of Aluminum extrusion.